The Manufacturing Facilities, Keys, and a Video of Gerhard Schurr, DH2SAA

W1TP TELEGRAPH AND SCIENTIFIC INSTRUMENT MUSEUMS: http://w1tp.com
Tom Perera - W1TP

These WEB pages are dedicated to the PRESERVATION of Telegraph History, Lore, and Instrumentation.

Gerhard Schurr, DH2SAA has been making fine German telegraph keys for many years. The following pictures show his manufacturing facilities and some of his keys. The HISTORY of his company in his own words is given at the bottom of this page of photographs where you may also view a Video of him describing his manufacturing processes at the 2005 HamRadio Conference in Friedrichshafen Germany.


Gerhard Schurr at work measuring a part for one of his telegraph keys:


Gerhard Schurr as a young man:


Brass stock ready to be made into telegraph keys:


Making a fine cut:


Cutting a part:


Polishing a part with a steel wool wheel:


Telegraph key parts cut and ready for finishing:


Drilling a hole in a part:


Measuring a part:


Turning a part on the lathe:


Parts ready for assembly:


Parts ready for assembly:


Key Bases ready for assembly:


Smoothing a key base:


Grinding a bevel into a key base:


Grinding a bevel into a key base:


Machined brass key bases ready for assembly:


Machined wooden key bases ready for assembly:


Turning a key part on the lathe:


Turning a key part on the lathe:


Plastic Key Paddles ready for cutting:


Plastic Key Paddles after several have ben removed:


Key knobs: raw (left) and finished (right):


Key knobs: raw (left) and finished (right):


Turning a telegraph key knob:


Turning a telegraph key knob:


Turned telegraph key knobs with the special machine designed to rotate the knobs while the finish dries to prevent dripping:


The Brass Schurr Label:


The Sign Reads: IF YOU STOP TRYING TO BE BETTER, YOU WILL STOP BEING GOOD !


Early (Left) and Late (Right) Profi Paddles:


A Schurr Straight Key:


A Schurr Straight Key:


A Schurr Miniature Straight Key:


Schurr Straight Keys:


A Schurr Paddle:


A Schurr Paddle:


A Schurr Paddle:


A Schurr Paddle:


A Schurr Paddle:


A Schurr Paddle:


A special machine designed and built by Gerhard Schurr to test his paddles by operating them continually for a long period of time:


The spectacular Schurr 2000 Bug:


Tom Perera buying the Schurr 2000 Bug from Gerhard Schurr at the 2000 Friedrichshafen Hamfest:


One of Gerhard Schurr's hobbies is growing interesting plants:


Some of Gerhard Schurr's plants:


Gerhard Schurr's garden and fish pond:


Gerhard Schurr's mobile radio van and camper:


Gerhard Schur:


The HISTORY OF SCHURR KEYS:

Here, in Gerhard Schurr's own words is the history of his company:

The Story of the SCHURR key

My career as amateur radio operator started when I became interested in the operating method of CW. At the same time my interest grew in Morse keys. Our instructor at a seminar did not have a simple tap key but a well known key made in the US. Naturally I was keen to own the same beautiful instrument but the cost was beyond my budget although I had already visualized myself as the proud owner of such a key. Being a trained mechanic I decided to build one myself. On closer inspection I did not like certain aspects of the model key. Now I know why my instructor was always turning the screws on it. I proceeded to design and build a key according to my own ideas. The result was something completely new:

The first SCHURR Wabbler:

Up to that time I had been a little known OM with the call sign DC8HM. I have never been correctly taught the CW system. There had not been much time to study. I had to build keys for all my radio operator friends. After that I exhibited my design at the fair in Weinheim. I think this was in 1984. 10 units were ready for sale. A leaflet was required but I had no idea how to design or produce such a leaflet. I soon found a solution. By fastening some transparent paper over the TV screen and using a video camera to project a picture of my key on the paper I traced the contours with a pencil. The lines were later drawn properly with a ruler and marking pen. Within a short time I sold all 10 units in Weinheim and received my first forward orders. As a result, I registered a business, Mechanical Precision Parts for Amateur Radio Operators, to be run outside normal business hours. That was the end of my leisure time. The first Wabblers were all hand made. Naturally, at that time I did not have the equipment and machines I now own. The base of the first Wabblers was made from steel with black varnish. Only the mechanical parts were made from brass.

Varnishing caused many problems as the glossy finish did not look very nice. The black had to be matt and not leave a trace when run over with the finger nail. I was unable to buy the necessary lacquer although I had a method to spray the keys as they were. Later I made the lot from brass which was then sprayed with Zapon varnish - simple and clean. That was the WABBLER - STANDARD. Unfortunately, the light weight made it unsuitable for OM's with big hands. By accident I found a piece of brass MS 58 20 x 80 at my local brass dealer. That was the new base and with a weight of 1.5 kg the new wabbler was as solid as a rock. Combined with the trouble free mechanics of the Standard version the new PROFI model was born.

A good product can always be made better. A PROFI model made 10 years ago is difficult to differentiate by appearance from a model made in 2006. However, the difference is very noticeable when transmitting Morse code. Using the same principle, I designed a Portable Wabbler and an installation key. At the same time, I made the hand keys look more attractive. At the age of 60 years I handed in my resignation to my employer of 30 years and concentrated on making keys. These days I am enjoying life as a pensioner. Whenever I feel the urge, I make Schlagger keys, also known as BUG

My successor, Uli Scheunemann, manufactures PROFI-2 and Portable Wabbler. He is doing his utmost to take over the total range and produce it in typical SCHURR quality.

PROFI are also copied. I do not know how good the copies are but you can test our keys during the HAM RADIO exhibition. My successor Uli will be at this years Hamradio, stand A1-300. From time to time I will also man the stand and would be pleased to answer your questions.

Gerhard Schurr DH2SAA

( Translated from German into English by OM Ernesto, DF1ELB. )


VIDEO of Gerhard Schurr
Describing his Manufacturing Processes in 2005:

This short 30 second video shows Gerhard Schurr - DH2SAA giving a talk at a seminar hosted by Tom Perera - W1TP at the 2006 HamRadio Conference in Friedrichshafen Germany. Although the audio is in German, Mr. Schurr's hands elloquently describe his methods. This is an 9MB .mpg file that should start if you:
Click Here to Start the Video:
IF it does not start, you may have to load the file (schurrs.mpg) manually into a video display program such as Windows Media Player.




Tom Perera Ph. D. - W1TP
Professor Emeritus: Montclair State University

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