Gerhard Schurr, DH2SAA has been making fine German telegraph keys for many
years. The following pictures show his manufacturing facilities and some of
his keys.
The HISTORY of his company in his own words
is given at the bottom of this page of photographs where you may also
view a Video of him describing
his manufacturing processes at the 2005 HamRadio Conference in Friedrichshafen
Germany.
Gerhard Schurr at work measuring a part for one of his telegraph keys:
Gerhard Schurr as a young man:
Brass stock ready to be made into telegraph keys:
Making a fine cut:
Cutting a part:
Polishing a part with a steel wool wheel:
Telegraph key parts cut and ready for finishing:
Drilling a hole in a part:
Measuring a part:
Turning a part on the lathe:
Parts ready for assembly:
Parts ready for assembly:
Key Bases ready for assembly:
Smoothing a key base:
Grinding a bevel into a key base:
Grinding a bevel into a key base:
Machined brass key bases ready for assembly:
Machined wooden key bases ready for assembly:
Turning a key part on the lathe:
Turning a key part on the lathe:
Plastic Key Paddles ready for cutting:
Plastic Key Paddles after several have ben removed:
Key knobs: raw (left) and finished (right):
Key knobs: raw (left) and finished (right):
Turning a telegraph key knob:
Turning a telegraph key knob:
Turned telegraph key knobs with the special machine designed to
rotate the knobs while the finish dries to prevent dripping:
The Brass Schurr Label:
The Sign Reads:
IF YOU STOP TRYING TO BE BETTER, YOU WILL STOP BEING GOOD !
Early (Left) and Late (Right) Profi Paddles:
A Schurr Straight Key:
A Schurr Straight Key:
A Schurr Miniature Straight Key:
Schurr Straight Keys:
A Schurr Paddle:
A Schurr Paddle:
A Schurr Paddle:
A Schurr Paddle:
A Schurr Paddle:
A Schurr Paddle:
A special machine designed and built by Gerhard Schurr to test his
paddles by operating them continually for a long period of time:
The spectacular Schurr 2000 Bug:
Tom Perera buying the Schurr 2000 Bug from Gerhard Schurr at the
2000 Friedrichshafen Hamfest:
One of Gerhard Schurr's hobbies is growing interesting plants:
Some of Gerhard Schurr's plants:
Gerhard Schurr's garden and fish pond:
Gerhard Schurr's mobile radio van and camper:
Gerhard Schur:
My career as amateur radio operator started when I became interested in the
operating method of CW. At the same time my interest grew in Morse keys. Our
instructor at a seminar did not have a simple tap key but a well known key
made in the US. Naturally I was keen to own the same beautiful instrument but
the cost was beyond my budget although I had already visualized myself as the
proud owner of such a key. Being a trained mechanic I decided to build one
myself. On closer inspection I did not like certain aspects of the model key.
Now I know why my instructor was always turning the screws on it. I proceeded
to design and build a key according to my own ideas. The result was something
completely new: The first SCHURR Wabbler:
Up to that time I had been a little known OM with the call sign DC8HM. I have
never been correctly taught the CW system. There had not been much time to
study. I had to build keys for all my radio operator friends. After that I
exhibited my design at the fair in Weinheim. I think this was in 1984. 10
units were ready for sale. A leaflet was required but I had no idea how to
design or produce such a leaflet. I soon found a solution. By fastening some
transparent paper over the TV screen and using a video camera to project a
picture of my key on the paper I traced the contours with a pencil. The lines
were later drawn properly with a ruler and marking pen. Within a short time I
sold all 10 units in Weinheim and received my first forward orders. As a
result, I registered a business, Mechanical Precision Parts for Amateur
Radio Operators, to be run outside normal business hours. That was the end
of my leisure time. The first Wabblers were all hand made. Naturally, at that
time I did not have the equipment and machines I now own. The base of the
first Wabblers was made from steel with black varnish. Only the mechanical
parts were made from brass. Varnishing caused many problems as the
glossy finish did not look very nice. The black had to be matt and not leave a
trace when run over with the finger nail. I was unable to buy the necessary
lacquer although I had a method to spray the keys as they were. Later I made
the lot from brass which was then sprayed with Zapon varnish - simple and
clean. That was the WABBLER - STANDARD. Unfortunately, the light weight made
it unsuitable for OM's with big hands. By accident I found a piece of brass MS
58 20 x 80 at my local brass dealer. That was the new base and with a weight
of 1.5 kg the new wabbler was as solid as a rock. Combined with the trouble
free mechanics of the Standard version the new PROFI model was born. A
good product can always be made better. A PROFI model made 10 years ago is
difficult to differentiate by appearance from a model made in 2006. However,
the difference is very noticeable when transmitting Morse code. Using the same
principle, I designed a Portable Wabbler and an installation key. At the same
time, I made the hand keys look more attractive. At the age of 60 years I
handed in my resignation to my employer of 30 years and concentrated on making
keys. These days I am enjoying life as a pensioner. Whenever I feel the urge,
I make Schlagger keys, also known as BUG My successor, Uli
Scheunemann, manufactures PROFI-2 and Portable Wabbler. He is doing his utmost
to take over the total range and produce it in typical SCHURR quality.
PROFI are also copied. I do not know how good the copies are but you can test
our keys during the HAM RADIO exhibition. My successor Uli will be at this
years Hamradio, stand A1-300. From time to time I will also man the stand and
would be pleased to answer your questions.
Gerhard Schurr DH2SAA
( Translated from German into English by OM Ernesto, DF1ELB. )
This short 30 second video shows Gerhard Schurr - DH2SAA giving a talk at a seminar
hosted by Tom Perera - W1TP at the 2006 HamRadio Conference in Friedrichshafen
Germany. Although the audio is in German, Mr. Schurr's hands elloquently
describe his methods.
This is an 9MB .mpg file that should start if you:
Tom Perera
Ph. D. - W1TP
The HISTORY OF SCHURR KEYS:
Here, in Gerhard Schurr's own words is the history of his company:
The Story of the SCHURR key

VIDEO of Gerhard Schurr
Describing his Manufacturing Processes in 2005:
Click Here to Start the Video:
IF it does not start, you may have to load the file (schurrs.mpg) manually
into a video display program such as Windows Media Player.
Professor Emeritus: Montclair State University
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